Opel Astra A

1991-1998 of release

Repair and operation of the car



Opel Astra A
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   - 3.1. SOHC engines
      3.1.1. Introduction
      3.1.2. Technical characteristics
      3.1.3. Check of a compression
      3.1.4. Top Dead Point (TDP)
      3.1.5. Cover of a head of cylinders
      3.1.6. Pulley of a kolechaty shaft
      + 3.1.7. Top external cover of a gas-distributing belt
      3.1.8. Back cover of a gas-distributing belt
      3.1.9. Gas-distributing belt (models of 1,4 and 1,6 l)
      3.1.10. A gas-distributing belt (C18 NZ, C20 NE which are released till 1993)
      3.1.11. Gas-distributing belt (C18 NZ, C20 NE 1993 of release later)
      3.1.12. Camshaft asterisk
      3.1.13. Asterisk of a bent shaft
      3.1.14. Tension roller of a gas-distributing belt (l models 1,4 and 1,6)
      3.1.15. Camshaft epiploons
      3.1.16. Camshaft
      3.1.17. Head of cylinders
      3.1.18. Oil pallet and maslozaborny branch pipe
      3.1.19. Oil pump
      3.1.20. Epiploons of a bent shaft
      3.1.21. Flywheel
      3.1.22. Fastening of the engine and transmission
   + 3.2. DOHC engines
   + 3.3. Diesel engines
   + 3.4. Engine electric equipment
+ 4. Ventilation and heating
+ 5. Power supply system
+ 6. System of decrease in toxicity
+ 7. Coupling
+ 8. Transmissions
+ 9. Half shafts
+ 10. Brake system
+ 11. Suspension bracket and steering
+ 12. Body
+ 13. Electric equipment
+ 14. Electrical circuitries







3.1.19. Oil pump

Removal

PERFORMANCE ORDER
1. Remove a back cover of a gas-distributing belt.
2. Remove the oil pallet.
3. In models C 18 NZ, C 20 NE unscrew an oil filter.
4. Disconnect a wire from the oil pressure switch.
5. Unscrew fixing bolts and get the oil pump.

Installation

PERFORMANCE ORDER
1. Carefully clean the joined surfaces of the oil pump and the block of cylinders, establish new laying.
2. Not to damage an epiploon of a bent shaft in installation time of the pump wrap up the end of a shaft a thin tape.
3. Establish a new epiploon, oil it and install the oil pump into place. The planes of a bent shaft are joined to an internal gear wheel of the pump (2) (1 – a tape).
4. Tighten fixing bolts.
5. Establish the remained details.

Dismantle

PERFORMANCE ORDER
1. Remove the oil pump.
2. Unscrew screws and remove a back cover of the pump.
3. Unscrew a cover of the reducing valve, remove a sealing ring (3), take a spring (2) and a plunger (1) (4 – a stopper).
4. Take a forward epiploon of a bent shaft.

Check

PERFORMANCE ORDER
1. Measure a gap between teeth of an internal and external gear wheel by means of the probe.
2. Measure a gap between edges of gear wheels and the plane of a pump housing.
3. If the received sizes do not conform to requirements, make necessary replacements.
4. Examine a spring and a plunger of the reducing valve, replace them if necessary.

Assembly

PERFORMANCE ORDER
1. Clean a pump housing.
2. Replace a sealing ring of the reducing valve and oil a spring and a plunger.
3. Check that gear wheels were pure, oil them and install in the pump (the arrow specified a tag on outer side of a gear wheel).
4. Grease the joined surfaces of the pump with sealant, put on a back cover and tighten screws.
5. Establish a new epiploon of a bent shaft.